Hydraulic press brake

plegadora hidraulica para chapa

Medium Range Folder Machine

The hydraulic press of mid-range, incorporates the control s630 2D series, essential for a current company that wants to reduce production costs. They are models that allow great efficiency of the hydraulic bending machine: rapid anchoring of punches, compensation of bends, etc … that provide good performance of speed and precision at a reasonable price.

Included Accessories

CNC S630 2D DISPLAY 10 “TOUCH

This control allows to draw, by degrees, 2D pieces to test the folding sequence. In this way, we do not waste sheet metal doing tests, since the machine itself gives us the order to fold. As well as we will obtain the necessary pressure and angles.

It includes protection to avoid damaging the tools that can be drawn or selected from a library in the control. It incorporates a USB port that facilitates communication with a PC without the need for cables and a library of useful programs. It allows managing up to 4 axes.

2D software for free technical office PC, allows the automatic calculation of the folding sequence and make lists of tasks to organize the work.

Optionally, remote diagnosis can be performed.

COMPENSATION OF HYDRAULIC FLEXIONS

The compensation of the hydraulic curves (axis V) allows to correct the deformation suffered by the table when folding leaves that require a great effort.

The deformation of the table means that the sheet that we bend does not have the same degrees at the ends as in the center and especially in the stainless steels.

The adjustment is really simple by means of a tap located in the upper part of the electrical cabinet.

Optionally it can be controlled by the CNC.

BACKSIDE STOP FAST AND ROBUST

The ball screws on the rear stop (X axis), together with the guide shoe, provide speed (125 mm / s) and precision.

The back stop bar is mechanized and its pregnancy can be regulated by means of a tensioner in the lower part.

The robust turrets with folding claws, so that they do not catch the sheet when it is bending, move on two precise linear guides (Z1-Z2) and on the axis R manually.

The movements of the axes Z1 and Z2 can be made from the front without the need to waste time going to the back to move them.

Optionally, an R axis controlled by the CNC can be incorporated.

dobladora hidraulica para chapa

Technical characteristics

  • CNC numerical control ESAGV S-630 2D touch, automatic calculation of the development of the sheet
  • 2D software for technical office PC.
  • Compensation of manual hydraulic bending.
  • Rapid anchoring of punches.
  • Top speed of the ball screw rear: 125 mm / s
  • Hinged backrest turrets with double guide and adjustable in height (axis R) and width (axis Z1-Z2) manually.
  • Controlled and redundant hydraulic blocks Rexroth German / Italian Atos
  • 900mm safety photocells as required by the CE12622 standard.
  • Multi-mouth matrix with 30º slot.
  • Deepht of groove up to 400mm.
  • German safety PLC Pilz, PLe (former category 4), compulsory safety pedal with 3 positions.
  • Includes software for PC
  • LED lighting of the work area.
  • Pistons with internal stops. European system
  • Lifting tool to flip the matrix
  • From € 28,000

Distributors throughout the UK

Download Medium Range catalogue

Characteristics of the Medium Range

WE DESIGN OUR HYDRAULIC FOLDERS

Because we have been manufacturing our products since 1988, we can offer very high standards of quality and reliability in each machine.

The secret? Our hydraulic folding machines are passed through a verification process 300 points before being delivered and our technicians carry out the follow-up throughout the warranty period, this allows detecting possible problems.

FRONT SUPPORTS CAN BE MOVED BY FLANGE BLOCKS

The movable brackets make it easy to adjust the front arms to the width of the sheet metal. And, using to the flange blocks, they can be easily moved (without loosening and tightening screws) along the entire length of the machine. Their height can be adjusted by a crank.

100% EUROPEAN ELECTRICAL COMPONENTS.

The electrical components that we install are of the highest quality, manufactured by the big brands known for their demand like the Pilz  and Schneider (Germany), Telemechanique (Frence) ,Pizzato and ESAGV  (Italy)… etc. In addition, all components comply with the stringent CE regulations. So they are components with long life of duration and efficiency.

QUICK CHANGE OF PUNCHES

It allows to replace the punches just by loosening a small lever of each wedge. The traditional method needs to loosen two screws, so the change is much faster.

Software 3D para pc plegadoras-chapa

3D SOFTWARE FOR PC (FREE)

The PC program allows you to design pieces on the computer comfortably and intuitively. In this way, sheet metal is not wasted making tests. After drawing the piece that we want to fold, the program will indicate the distance to which we must cut in the shear and which is the best order to make the bends. View the piece and the punch in the office computer as it will fold it.

Once the pieces are made in the PC of the office you can transfer the programs to the machine through a PENDRIVE, so you can save infinite folded pieces.

SECURITY PHOTOCELLS AND DOUBLE SPEED OF WORK

To comply with the mandatory CE12622 standard for metal and sheet metal and hydraulic press brakes, if you want to work with double speed (fast and slow) or a descent speed higher than 10mm / s, you must incorporate a photocell, of more than 800mm high, in the front, with the aim of stopping the rapid descent of the trancha in case something crosses the protected area.

Our machines incorporate a photocell of 900 mm high, from the Italian company Datalógica, which allows us to use the fast descent speed (80-100 mm / s) reducing the folding times.

This photocell is monitored by the Pilz safety PLC to prevent a fault in it from causing a dangerous situation, stopping the machine before this happens.

CE MONITORED HYDRAULIC BLOCKS

Our hydraulic blocks of the leading European brands (Atos, Rexroth) are monitored (controlled by German safety PLC Pilz) and redundant (two valves in series to prevent the fall of the trancha if one gets stuck) as required by the CE 12622 regulation for sheet metal hydraulic folding machines.

This implies that in terms of safety it is almost impossible that something dangerous happens due to the breakage of a valve or hydraulic failure.

The installation of this system is compulsory in the hydraulic folding machines, new or old, that are sold second hand, being omitted in these many times due to its high cost, and hidden under the self-certification option that the standard allows.

That is why our machines are approved by Bureau Veritas and comply strictly with the EC regulations.

POWER SAVING MODE

Auto-off of the machine after a while without using it.
You can save more than 500€/year thanks to the auto-off

CE safety regulations UNE-EN 12622: 2009 + A1: 2013

Hydraulic folding, due to its danger, must comply with strict safety standards that are imposed by the CE for both new machines and those sold second hand. These standards ensure the correct operation of the components of the folding machine in case of breakdown for at least 30 years (MTTFd) and minimize the risk of injury due to operator negligence.

The standard offers two possibilities to fulfill it, the first is self-certification that consists of the manufacturer certifying the work he does to comply with it, and the second is that an external company audits and verifies that the manufacturer complies with the standard.

Feysama S.L has been certified by Bureau Veritas fulfilling its rigorous requirements. A company approved by the administration in charge of supervising the correct installation and adaptation of the CE norm.

Opcional equipment for medium range folding machines

laser seguridad plegadoras

SAFETY LASER OF 5 LIGHT BEAMS

The great advantage of a laser compared to the photo cells is that this security system allows folding at high speed and safely, small-sized sheets at a short distance from the folding area, without the folder activating the folding mode slow.

The 5 light beams of the laser system ensure safety both in the front and the back of the working area of the hydraulic press brake.

The height adjustment is easily done by loosening a crank to move it vertically and to be able to remove the punches on the side.

control cnc calculo angulo plegado

CNC S640 2D, Optimization and 15 ” Touch Screen

The s640 CNC allows to draw the piece in 2D and once done, it will automatically calculate the development of the sheet, the best folding sequence and the calculation of both the working pressure and the flexure compensation. Thus, we do not need to do so many tests until we get the correct part and we will have extra protection so as not to damage the tools.

In addition, this CNC allows to manage up to 6 axes of work if we want to expand the top with the axes Z1 and Z2. You can draw the punch and the matrix in the control. It incorporates a USB port thus allowing to have a library of useful and infinite programs and optionally remote access ethernet or wifi from the office.

2D software for free technical office PC, allows the automatic calculation of the folding sequence and make lists of tasks to organize the work.

Optionally, teleassistance can be incorporated via ethernet or wifi.

AXIS R Managed by the CNC

The development of complex pieces with different bends and degrees means that often the point of support of the sheet is not at the same height as the matrix. When drawing the piece in 2D in the CNC, it will calculate the position R of the support in order to facilitate the work to the operator.

The height travel of the R-axis is 180 to 200mm and the top turrets can be manually “decenter” expressly with the aim of completing those “rebellious” pieces that need more than the 180 or 200mm of stroke that the stop R.

Any question?

Call us and we will help you to choose de correct hydraulic machine for your needs.

Also to choose the correct accesories you need to do your work

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